Hi Peter
Thanks for your help with the experiments.
We tried both firmware (1.0.2 and 1.1) via USB. The installation was successful. But Pleo still doesn't work.
CONFIG in dinomite: (version 1.1)
Build Configuration:
Firmware built for: Pleo
Build type: RELEASE
Pleo main ARM version: 8128 - Mar 19 2008 06:24:52
Pleo head ARM version: 8128 - Mar 19 2008 06:25:46
Pleo PM (DF) version: 0 - Jan 01 1970 00:00:00

(in version 1.0.2 also had such data here)
Bootloader version: 8250 - May 20 2008 11:07:11
Compiled in: Thumb mode
Resource folders: on
Pleo PM (DF) version: 0 ... means that the firmware is not working? For some reason could not update the default personality.
Serial number also look very odd. Before reflashing Serial number was 110401048778
Pleo Hardware Configuration:
Hardware ID: 08060F0F-332F1F27-0100240B-FFFFFAFF (0F332FFA)
Serial Number: 123456789ABC
Board Revision: 17-8
Board Revision ADC: 530
But there is more news. Pleo sometimes reacts when we move the position sensor or board in the back of the torso (just where the SD card is connecting). Rarely, but at least gives a chance.
Our Pleo opened his eyes and bent his legs. The voltage appears and disappears itself

I'm checking which contacts I can move, clean, reconnect ... I feel that there is a mechanical problem somewhere.
There is no POP demo in the USB Updaters for Ugobe "Classic" Pleo section. Can't try because Pleo doesn't see the SD card.